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Mass and heat balance calculations and economic evaluation of an innovative biomass pyrolysis project

Quanyuan WEI, Yongshui QU, Tianwei TAN

《化学科学与工程前沿（英文）》 2011年第5卷第3期页码 355-361 doi: 10.1007/s11705-010-0567-9

摘要： Biomass can be converted into flammable gas, charcoal, wood vinegar, wood tar oil and noncombustible materials with thermo-chemical pyrolysis reactions. Many factors influence these processes, such as the properties of the raw materials, and temperature control and these will affect the products that are produced. Based on the data from a straw pyrolysis demonstration project, the mass and heat balance of the biomass pyrolysis process were analyzed. The statistical product and service solutions (SPSS) statistical method was used to analyze the data which were monitored on-site. A cost-benefit analysis was then used to study the viability of commercializing the project. The analysis included net present value, internal rate of return and investment payback period. These results showed that the straw pyrolysis project has little risk, and will produce remarkable economic benefits.

关键词： mass balance heat balance biomass pyrolysis economic benefit

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A review on co-pyrolysis of agriculture biomass and disposable medical face mask waste for green fuel

《化学科学与工程前沿（英文）》 2023年第17卷第9期页码 1141-1161 doi: 10.1007/s11705-022-2230-7

摘要： The Association of Southeast Asian Nations is blessed with agricultural resources, and with the growing population, it will continue to prosper, which follows the abundance of agricultural biomass. Lignocellulosic biomass attracted researchers’ interest in extracting bio-oil from these wastes. However, the resulting bio-oil has low heating values and undesirable physical properties. Hence, co-pyrolysis with plastic or polymer wastes is adopted to improve the yield and quality of the bio-oil. Furthermore, with the spread of the novel coronavirus, the surge of single-use plastic waste such as disposable medical face mask, can potentially set back the previous plastic waste reduction measures. Therefore, studies of existing technologies and techniques are referred in exploring the potential of disposable medical face mask waste as a candidate for co-pyrolysis with biomass. Process parameters, utilisation of catalysts and technologies are key factors in improving and optimising the process to achieve commercial standard of liquid fuel. Catalytic co-pyrolysis involves a series of complex mechanisms, which cannot be explained using simple iso-conversional models. Hence, advanced conversional models are introduced, followed by the evolutionary models and predictive models, which can solve the non-linear catalytic co-pyrolysis reaction kinetics. The outlook and challenges for the topic are discussed in detail.

关键词： biomass COVID-19 waste catalyst pyrolysis kinetics

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Direct pyrolysis to convert biomass to versatile 3D carbon nanotubes/mesoporous carbon architecture:

《化学科学与工程前沿（英文）》 2023年第17卷第6期页码 679-690 doi: 10.1007/s11705-022-2266-8

摘要： The massive conversion of resourceful biomass to carbon nanomaterials not only opens a new avenue to effective and economical disposal of biomass, but provides a possibility to produce highly valued functionalized carbon-based electrodes for energy storage and conversion systems. In this work, biomass is applied to a facile and scalable one-step pyrolysis method to prepare three-dimensional (3D) carbon nanotubes/mesoporous carbon architecture, which uses transition metal inorganic salts and melamine as initial precursors. The role of each employed component is investigated, and the electrochemical performance of the attained product is explored. Each component and precise regulation of their dosage is proven to be the key to successful conversion of biomass to the desired carbon nanomaterials. Owing to the unique 3D architecture and integration of individual merits of carbon nanotubes and mesoporous carbon, the as-synthesized carbon nanotubes/mesoporous carbon hybrid exhibits versatile application toward lithium-ion batteries and Zn-air batteries. Apparently, a significant guidance on effective conversion of biomass to functionalized carbon nanomaterials can be shown by this work.

关键词： biomass direct pyrolysis 3D CNTs/MC hybrid lithium-ion batteries Zn-air batteries

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Hydro-pyrolysis of lignocellulosic biomass over alumina supported Platinum, Mo

Songbo He, Jeffrey Boom, Rolf van der Gaast, K. Seshan

《化学科学与工程前沿（英文）》 2018年第12卷第1期页码 155-161 doi: 10.1007/s11705-017-1655-x

摘要： In-line hydro-treatment of bio-oil vapor from fast pyrolysis of lignocellulosic biomass (hydro-pyrolysis of biomass) is studied as a method of upgrading the liquefied bio-oil for a possible precursor to green fuels. The nobel metal (Pt) and non-noble metal catalysts (Mo C and WC) were compared at 500 °C and atmospheric pressure which are same as the reaction conditions for fast pyrolysis of biomass. Results indicated that under the pyrolysis conditions, the major components, such as acids and carbonyls, of the fast pyrolysis bio-oil can be completely and partially hydrogenated to form hydrocarbons, an ideal fossil fuel blend, in the hydro-treated bio-oil. The carbide catalysts perform equally well as the Pt catalyst regarding to the aliphatic and aromatic hydrocarbon formation (ca. 60%), showing the feasibility of using the cheap non-noble catalysts for hydro-pyrolysis of biomass.

关键词： bio-oil pyrolysis hydro-deoxygenation (HDO) non-noble metal catalysts hydro-treatment

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生物质快速热解液化技术

姚福生,易维明,柏雪源,何芳,李永军

《中国工程科学》 2001年第3卷第4期页码 63-67

摘要：

介绍了一种等离子体加热生物质快速热解的方法，将生物质中的长分子链击碎，变成短分子结构而液化。选择玉米秸秆为快速热解对象，大量研究工作证明这种热解方法比较有效。在合理的颗粒度、供料量、热解温度和速度、终止冷却温度的情况下，玉米秸秆液化的收率达到50%左右。一种新型工业化的装置己根据实验结果研制成功。

关键词：生物质能热解液化技术等离子体

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生物质热解液化装置研制与试验研究

朱锡锋,郑冀鲁,陆强,郭庆祥,朱清时

《中国工程科学》 2006年第8卷第10期页码 89-93

摘要：

介绍了一种电热式快速流化床生物质热解液化装置的研制，该装置的技术关键是采用两级螺旋进料和大流量喷雾直接冷凝收集生物油。试验结果表明，该装置完全可以用于各种固体生物质的热解液化，而且无论何种生物质都存在最佳热解温度。木屑、稻壳、玉米秆和棉花秆4种原料在最佳热解条件下的生物油质量产率分别为63%，53%，57%和56%，热值均为17～18MJ/kg。通过试验研究还发现，生物油是一种复杂的含氧有机化合物和水组成的混合物，包含了几乎所有化学类别的有机物；减少原料携带的外在水可有效降低生物油中的水分；储藏时间达半年的生物油仍然可以直接燃烧。

关键词：生物质热解液化生物油

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Recent advances in the catalytic pyrolysis of biomass

Changwei HU, Yu YANG, Jia LUO, Pan PAN, Dongmei TONG, Guiying LI

《化学科学与工程前沿（英文）》 2011年第5卷第2期页码 188-193 doi: 10.1007/s11705-010-1015-6

摘要： Biomass is considered as a renewable and alternative resource for the production of fuels and chemicals, since it is the only carbon and hydrogen containing resource that we can find in the world except for fossil resources, capable of being converted to hydrocarbons. The pyrolytic liquefaction of biomass is a promising way to convert biomass to useful products. This paper briefly surveys the present status of the direct catalytic pyrolysis for the liquefaction of biomass. The direct use of catalysts could decrease the pyrolysis temperature, increase the conversion of biomass and the yield of bio-oil, and change the distribution of the pyrolytic liquid products then improve the quality of the bio-oil obtained. The fact that biomass is in solid state present great challenges for its conversion and for the effective use of catalysts due to the bad heat transfer characteristics and bad mass transfer properties. These barriers appeal for the development of a new catalyst and new catalytic process as well as the integration of both. Process design and process intensification are of significant importance in the catalytic conversion of biomass.

关键词： biomass liquefaction catalysis bio-oil process intensification

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Modeling and simulation of biomass air-steam gasification in a fluidized bed

KONG Xiaoying, WU Chuangzhi, YUAN Zhenhong, MA Longlong, CHANG Jie, LÜ Pengmei

《化学科学与工程前沿（英文）》 2008年第2卷第2期页码 209-213 doi: 10.1007/s11705-008-0039-7

摘要： By considering the features of fluidized-bed reactors and the kinetic mechanism of biomass gasification, a steady-state, isothermal, one-dimensional and two-phase mathematical model of biomass gasification kinetics in bubbling fluidized beds was developed. The model assumes the existence of two phases – a bubble and an emulsion phase – with chemical reactions occurring in both phases. The axial gas dispersion in the two phases is accounted for and the pyrolysis of biomass is taken to be instantaneous. The char and gas species CO, CO, H, HO, CH and 8 chemical reactions are included in the model. The mathematical model belongs to a typical boundary value problem of ordinary differential equations and its solution is obtained by a Matlab program. Utilizing wood powder as the feedstock, the calculated data show satisfactory agreement with experimental results and proves the effectiveness and reliability of the model.

关键词： satisfactory agreement two-phase mathematical one-dimensional pyrolysis calculated

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TG-MS研究生物质组分与聚乙烯共热解特性

范洪刚,顾菁,王亚琢,袁浩然,何明阳,孙富安

《中国工程科学》 2018年第20卷第3期页码 102-108 doi: 10.15302/J-SSCAE-2018.03.015

摘要：

为了探索生物质主要组分在与塑料共热解过程中的协同效应和小分子气体产物的变化规律，笔者采用热重-质谱联用（TG-MS）技术研究纤维素、木聚糖、木质素与聚乙烯的共热解特性。共热解样品的混合比例为1∶1（w/w），TG实验得到了各单组分以及混合组分的失重区间，通过对单组分TG数据的拟合得到理论值与实验值，比较得到混合组分在共热解过程中存在协同效应，可促进样品的分解。MS实验数据表明，在共热解过程中聚乙烯的存在促进了生物质组分的分解，从而使小分子气体产物的产量增加。纤维素热解的小分子产物中H2O和CO2的产量增大；木聚糖和聚乙烯在共热解过程中会促进对方分解，H₂O，CH₄，H₂和C₂H₄都有更高的产量；木质素和聚乙烯的共热解过程会促进CO，C2H4和H2的产生。

关键词：纤维素木聚糖木质素聚乙烯共热解

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木质纤维素类生物质热解实现碳中和工业应用的关键问题

张书, 邹侃, 李斌, Hojae Shim, 黄勇

《工程（英文）》 2023年第29卷第10期页码 35-38 doi: 10.1016/j.eng.2023.02.015

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Kinetic-compartmental modelling of potassium-containing cellulose feedstock gasification

Attila Egedy, Lívia Gyurik, Tamás Varga, Jun Zou, Norbert Miskolczi, Haiping Yang

《化学科学与工程前沿（英文）》 2018年第12卷第4期页码 708-717 doi: 10.1007/s11705-018-1767-y

摘要：

Biomass is of growing interest as a secondary energy source and can be converted to fuels with higher energy density especially by pyrolysis or gasification. Understanding the mechanism and the kinetics of biomass pyrolysis (thermal decomposition) and gasification (conversion of organic material to gases) could be the key to the design of industrial devices capable of processing vast amounts of biomass feedstock. In our work real product components obtained in pyrolysis were took into consideration as well as char and oil as lumped components, and the kinetic constants for a biomass model compound (cellulose) pyrolysis and gasification were identified based on a proposed simplified reaction mechanism within a compartment model structure. A laboratory scale reactor was used for the physical experiments containing consecutive fast pyrolysis and gasification stages using alkali metal (K) containing feedstock, which has a significant effect on the cellulose pyrolysis and gasification. The detailed model was implemented in MATLAB/Simulink environment, and the unknown kinetic parameters were identified based on experimental data. The model was validated based on measurement data, and a good agreement was found. Based on the validated first principle model the optimal parameters were determined as 0.15 mL/min steam flow rate, and 4% K content.

关键词： biomass pyrolysis kinetic parameter identification compartment modelling optimisation

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生物质制备纳米零价铁生物炭的铁相转移和原位还原机制 Article

卓胜男, 任宏宇, 谢国俊, 邢德峰, 刘冰峰

《工程（英文）》 2023年第21卷第2期页码 124-134 doi: 10.1016/j.eng.2021.07.012

摘要：

纳米零价铁生物炭（nZVI-BC）作为一种由废弃生物质制备的环境友好型材料，可有效解决生物质转化和环境污染问题。然而，复杂的生物质/生物炭改性过程阻碍了它们的进一步生产和应用。在本研究中，一种绿色溶剂聚乙二醇400（PEG400）被引入FeCl₃⋅6H₂O改性水稻秸秆（RS）的反应体系中，改性后的RS通过一步热解法被转化为nZVI-BC。PEG400 的添加促进了铁离子的水解并改善了RS的表面结构，有利于Fe₂O₃附着到RS表面。在60 ℃、80 ℃、100 ℃和0.5 h 的改性条件下，RS中木质素组分损失不多，有利于高温热解过程中碳骨架的形成。Fe₂O₃在热解产生的还原气体和无定形碳的帮助下被还原，最终形成nZVI-BC。将该方法制备的nZVI-BC 用于染料刚果红的催化高级氧化去除，结果表明，nZVI-BC 具有快速的吸附能力（5 min 时吸附效果为70.6%）和高效的催化降解能力（60 min 时催化降解90%）。本研究为nZVI-BC的制备提供了一种新的策略，为其规模化生产和应用奠定了基础。

关键词：生物质转化纳米零价铁生物炭原位热解铁相转移

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Thermodynamic analysis of reaction pathways and equilibrium yields for catalytic pyrolysis of naphtha

《化学科学与工程前沿（英文）》 2022年第16卷第12期页码 1700-1712 doi: 10.1007/s11705-022-2207-6

摘要： The chain length and hydrocarbon type significantly affect the production of light olefins during the catalytic pyrolysis of naphtha. Herein, for a better catalyst design and operation parameters optimization, the reaction pathways and equilibrium yields for the catalytic pyrolysis of C_5–8 n/iso/cyclo-paraffins were analyzed thermodynamically. The results revealed that the thermodynamically favorable reaction pathways for n/iso-paraffins and cyclo-paraffins were the protolytic and hydrogen transfer cracking pathways, respectively. However, the formation of light paraffin severely limits the maximum selectivity toward light olefins. The dehydrogenation cracking pathway of n/iso-paraffins and the protolytic cracking pathway of cyclo-paraffins demonstrated significantly improved selectivity for light olefins. The results are thus useful as a direction for future catalyst improvements, facilitating superior reaction pathways to enhance light olefins. In addition, the equilibrium yield of light olefins increased with increasing the chain length, and the introduction of cyclo-paraffin inhibits the formation of light olefins. High temperatures and low pressures favor the formation of ethylene, and moderate temperatures and low pressures favor the formation of propylene. n-Hexane and cyclohexane mixtures gave maximum ethylene and propylene yield of approximately 49.90% and 55.77%, respectively. This work provides theoretical guidance for the development of superior catalysts and the selection of proper operation parameters for the catalytic pyrolysis of C_5–8 n/iso/cyclo-paraffins from a thermodynamic point of view.

关键词： naphtha catalytic pyrolysis reaction pathway equilibrium yield